Driving Innovation in Lab Instrumentation -

Combining Proven & Emerging Technology around Embedded Electronics, Mechatronics, HMI & Software Applications

Alpha ICT has demonstrated experience in the design and development of Lab instruments, Special Purpose Machines and Devices; delivering NPD, Plug-in modules, Re-engineering and Modernization; in the following segments-

petrochemical

Petrochemical / Chemical

Pharmaceutical

MedTech

The delivery through the partnership-driven “Outsource Product Development” model utilizes Alpha ICT’s in-depth “Concept-to-field” expertise, aligning the necessary and required industry standards & compliances (such as ASTM, CE, ICE, UKCA) as well as product specifications.

Alpha ICT’s Unique Offerings & Advantages

Offerings and Advantages

Highly appreciated & recognized Concept-to-Field experience and well-established outsourced product development model to undertake turnkey requirements.

Custom Solutions

Custom Solutions – Ability to map existing experience and provide tailored product development to meet unique customer requirements.

Cutting edge innovation

Cutting-edge Innovation: Integrating the latest and emerging technologies into every product we develop, thereby facilitate customers need to meet market demands and their competition.

User-Centric Design: Instruments designed with the end-user in mind, prioritizing ease of use, intuitive interfaces, and ergonomic handling to maximize productivity in the lab.

Offerings and Advantages
Manufacturing Support

Well established Manufacturing Support eco-system – right from prototyping to manufacturing setup.

Sustainable & Eco-friendly Practices

Sustainable & Eco-friendly Practices: Commitment to sustainable manufacturing processes and eco-friendly materials, aligning with global environmental standards.

Multiple skills under one roof

Multiple skills and capabilities under one roof– Mechanical, Embedded Electronics- Hardware & Firmware, Software Application- Desktop, Cloud, Web and Mobility.

Emerging tools and technologies

Dedicated teams: well experienced in Current & Emerging Tools & Technologies for delivering firmware, software & mobile.

Revolutionize Your Lab Instruments with
Alpha ICT’s Expertise

Alpha ICT’s precision & innovative product engineering ensure that your lab instruments meet the highest performance and compliance standards.

Contact us today to get started!

Embedded Controllers

Special Purpose Machines & Devices

Design and development of Embedded Controllers for automated electro-mechanical control and operations to drive subsystems such as –

  • Dispensing mechanisms
  • Conveyors
  • Industrial Packaging & Printing Mechanisms
  • Development of HMI
  • Remote Monitoring
  • Diagnostics, Alerts & Notifications
  • Integrated Software – Web & Mobile Apps

Lab instruments – Includes application-driven analyzers for qualitative & quantitative analysis of the samples.

For these analyzers, microcontroller-based designs are implemented to ensure fully automated & controlled operation;

  • Very High Performance,
  • Real-time Capabilities,
  • Digital Signal Processing,
  • Low-power/Low-voltage Operation, and Connectivity, while maintaining full Integration.

Single Board Computer (SBCs)

Along with the microcontroller-based designs, the implementation of (SBCs) is considered & includes-

  • Driving Intuitive User Interface
  • Process Control
  • Data Acquisition and Analysis
  • Report Generation and Communication between the Devices

Expertise and experience include-

  • Components Selection & Procurement
  • Hardware Design & Development
  • Firmware Design & Development
  • HMI & Software Design & Development
  • Prototyping- Board Bring Up & Testing
  • Product Validations (including compliances testing)
  • Manufacturing Release
  • Automated Test Jigs & Software
  • Support for setting up Mass Production & Supply

Instrument & Operation control

The Instrument & Operational Control includes building the application logic & mapping the specifications for domain specific elements –

Special Purpose Machines / Devices

  • Implementing dispensing mechanism-
    • Precise dispensing control using stepper motors
    • Dispensing verification at multiple points through implementation and integration of multiple types of sensors (such as IR curtains, proximity etc.)
  • Implementing control and automation for conveyer as well as third-party packaging machines.
  • Implementation of industrial printers along with integration with web-based backend systems.
  • Overall machine health, status and control over industrial HMI with report generation and interfacing to backend systems.
  • Integration & performance validation with mechanical sub-assemblies and overall machine assemblies.

Lab Instruments / Analyzers

  • Heating Element Control
  • Temperature Control – With ithe mplementation of Peltiers, Compressors to the tune of 0-60dC.
  • Precise Quantitative Measurement with required accuracy (such as- volume measurement with 0.1 ml accuracy).
  • Implementing required safety measures based on functional specifications and instrument usage- such as automatic detection of emergency situations as well as accurate and instant actions against such emergency situations.
  • Precise and controlled movement – Ball screw & linear actuators implementation and integration with electronics.
  • Implementation of Motors/Stepper Motors
  • Implementation of Solenoid/Pneumatic Valves

Implementing point of care devices covering -

  • Controlled dispensing mechanism
  • “User authentication” using biometric sensors
  • Device communication –
    • Bluetooth for personalized mobile app communication
    • Cellular for cloud connectivity and data communication

HMI Design & Development

hmi design and development (Lab Instruments)

ALPHA ICT has much required capability in design & development of HMIs required for the instruments covering-

  • Capacitive Displays- Touch displays with intuitive UI showing menus- for delivering a richer human-machine interaction and immediate visual feedback from the system

  • UI/ UX Designs- Modern intuitive design aligning the user industry domain and instrument functionality facilitating efficient working (such as web server-based UI-UX implementation)

     

hmi design and development (Lab Instruments)

Back End Connectivity & Communication

backend connectivity and communication (lab instruments)
  • Experience in integrating third-party software for back-end connectivity such as LIMS providing near real-time data communication.

  • Expertise and Vast Experience in implementing wired & wireless connectivity and communication covering-

    • USB-  For data export as well as backup & restore from the instrument/devices, operating third-party devices like Barcode readers

    • Ethernet/WiFi- Connectivity to LAN/WAN and used for software upgrades- instrument control software

    • Bluetooth- For Wireless data communication and third-party devices connectivity

    • RS232- Serial data export

backend connectivity and communication (lab instruments)

Enclosures

Alpha ICT has in-house expertise and vendor ecosystem to build enclosures covering-

Enclosure Design

  • Design conceptualization – User & Product requirements mapping, ergonomic study & solutions
  • CAD – 3D modelling, 2D drawings
  • Manufacturing feasibility- Material and process finalization
enclosures

Prototyping

enclosures

Enclosure Prototyping through multiple Rapid prototyping technologies such as- 

  • 3D printing – FDM, SLA & SLS
  • Milling & Machining
  • Foam Mock-ups
  • Product Integration & Mechanical Validation with other Components & Sub-systems

Manufacturing Support

  • Sheet Metal Fabrication
  • Plastic Injection Moulding
  • Silicon Moulding
  • Thermoforming
  • CNC Machining – 3 Axis & 5 Axis Machining
  • Powder Coating, Electroplating

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